A locomotive air compressor is required to provide a constant supply of compressed air for the air braking system and air control devices. There are many models available in China, such as NPT5 air compressor, W-1.6/9 air compressor, W-1.6/9-1 air compressor, 3W-1.6/9 air compressor, 3W-0.8/9 air compressor, L2.4/10 screw air compressor, L2.6/10 screw air compressor, etc.
The railway air compressors made in China are mostly air-cooled types. L2.4/10 screw air compressor is mainly used to supply the compressed air for the railway locomotive that needs moderate compressed air. Its main features are high efficiency, small vibration, lower noise, stable running, good reliability, few wearing parts and lower cost of maintenance. L2.4/10 screw air compressor is a double shafts rotation positive displacement compressor. It is used on some Chinese locomotives which were exported abroad. It can operate continuously at an ambient temperature of not higher than 50℃ to supply compressed air required by auxiliary air devices such as locomotive air brake system, control air devices, sanding devices, wind horns, and driver’s cab windshield wipers, etc.
The following are main technical parameters of L2.4/10 screw air compressor:
Parameter | Theoretical Value |
Compress Mode | Continuous, monopole |
Outlet Pressure of Compressed Air | P2=10 Bar |
Cooling Mode | Air-cooling |
Outlet Temperature of Compressed Air | ≤Ambient temperature +15℃ |
Lube Oil Capacity | About 10kg (between the upper and lower of oil level indicator) |
Cooling Means | Air |
Rotation | CCW viewing from the motor spread end |
Rated Speed of Motor | N=1300rpm |
Rated Power | 18.5 Kw |
Displacement | Q≥2.4*95%M3/min |
Weight of Air Compressor | About 540kg (including motor, base and lube oil) |
Allowable Cycle of Operation (ED=t1/t *100%)(t1-operation time per cycle; t- whole time per cycle) | EDmax=50% |
Upper Limit of Ambient Temperature | 50℃ |
Lower Limit of Ambient Temperature | -25℃ (-40℃ if using lower temperature oil) |
Stopping Temperature of Air Compressor | T=110℃ or 115℃ (temperature in the oil barrel) |
Exhausted Oil Capacity | Oil content in discharging air<5ppm (equal to 6mg/m2) |
Noise | ≤85db (a) |
Overall Dimensions (L×W×H)(mm) | 1470X615X815 (without motor protection cover) 1480X615X815 (with motor protection cover) |
The main parts of L2.4/10 screw air compressor include: air end, DC motor, cooler (radiator), volute, cooling fan, air filter, oil-air separator, oil filter, safety valve, oil level indicator, vibration absorber, vaccuum indicator, air-intake control valve, temperature control valve, pressure switch, repair kit (e.g. gasket, O-rings, etc.), coupling, connection box, base assembly, air outlet pipe, etc.
The following are part numbers of some main consumable spare parts for this air compressor:
JCEM12 | ZJPL01-04-00 | R12000 |
R12458 | 1W613M | 109954 |
DN15 | 115991 | BH2-1 |
B3078 | 4520092920 | LB13145/3 |
WD950 | C14200 | KTAK0013-013-00 |
ZJPL01-01-000 | ZJPL09D-02-000 | …… |
In addition to L2.4/10 screw air compressor, RISL can also supply L2.6/10 screw air compressor whose rated power and displacement is bigger than L2.4/10 screw air compressor.
air compressors for locomotive use, there are Z-type air-cooled compressors and W-type air-cooled compressors for railway applications in China. For example, NPT5 air compressor, W-1.6/9 air compressor, W-1.6/9-1 air compressor, 3W-1.6/9 air compressor, 3W-0.8/9 air compressor, etc.
RISL can also supply full range of spare parts used for Z-type air-cooled compressors and W-type air cooled compressors, including but not limited to: Pistons, piston rings, piston pins, piston rods, air cylinders, connnecting rods, conrod bearings, conrod bushings, air valves, valve blades, air valve springs, crankshaft, fuel pumps, safety valves, radiators, repair kit, and etc. The mostly consumable parts are: air valve blades, air valve springs, piston rings, conrod bearings, conrod bushings, elastic rings, etc.
RISL can also supply spare parts for other types of railway air compressors. If you are interested in any air compressors or the spare parts, or any of RISL products, please do not hesitate to contact RISL or send us an email at risl@zyllgroup.com.